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INDUSTRIAL ULTRASONIC UIP1000HD          science laboratory
 
 
INDUSTRIAL ULTRASONIC UIP 1000HD
 
UIP1000hd - Powerful and Versatile Homogenizer
 
The UIP1000hd (20 kHz and 1000W) is a powerful and adaptable ultrasonic device for lab testing and industrial processing of liquids. It is used for applications, such as emulsifying, dispersing, particle fine milling, extraction or homogenizing.
 
The UIP1000hd is the powerful link between laboratory testing and the industrial processing of liquids.
It combines the flexibility and easy handling required in the research and development with an outstanding performance in heavy-duty operation. For this reason, this single device is used for lab scale feasibility testing, process optimisation and process demonstration for ultrasonic liquid processes.
 
Adaptable System to fulfil R&D requirements:
Since the UIP1000hd is very flexible and adaptable, it is being used in many R&D facilities and universities today.
The flexibility of the UIP1000hd results from an extensive list of manifold accessories, such as sonotrodes, boosters and flow cells. In combination with a sonotrode and the stand, you can sonicate sample beakers to test various liquid formulations for their response to sonication.
 
For the processing of batches larger than 5 litters, we generally recommend to sonicate using a flow cell reactor (flow mode) in order to obtain a better processing quality. When used with a flow cell you can run larger samples in recirculation to establish the correlation between parameters, such as amplitude, pressure and liquid composition, and the process results and efficiency. When used for the sonication of liquids in flow mode, the UIP1000hd can typically process between 0.5 and 4.0L/min (The actual rate will depend on your process). As the UIP1000hd is full industrial grade, it can be operated 24 hours per day (24hours/7days). A UIP1000hd can typically process approx. 1 to 5mę° per day.
 
One Device for All Tests from Lab to Production:

Using only one device for lab testing, bench-top optimization and process demonstration saves time and is more cost effective. In addition to that, this single unit covers the widest range of possible ultrasonic configurations in terms of amplitude and pressure.
The standard accessories allow for:
- Sonotrode amplitudes of up to 170 micron
- Liquid pressures of up to 10 bars
- Liquid flow rates of up to 10L/ per minute, depending on the process
- Liquid temperatures of up to 80 degC (other temperatures on reques)
- Material viscosity of up to 100.000cP

 
Interdisciplinary Use:

The input of ultrasonic power such parameter configurations, creates intense cavitational effects.
The same UIP1000hd can be used in the process development for:
- Nanomaterials
- Paint and Ink
- Coatings
- Food and Beverage
- Pharmaceutics and Cosmetics
- Chemical processesfor sono-chemistry, biodiesel conversion or petro-chemistry
- Biological processes

 
Industrial Grade and Outstanding Efficiency:
The UIP1000hd is designed and built for commercial production. It proves its solid, durable design in more than thousand commercial installations worldwide where it is being used in everyday production. This ultrasonic processor requires little maintenance, is easy to setup and simple to clean and to sanitize. Special flow cell reactors meeting the advanced CIP (clean-in-place) and SIP (sterilize-in-place) requirements are available too. The transducer of the UIP1000hd is IP65 grade, so that it can be installed in demanding environments (dirt, dust, moisture and outside operation), while the generator can be placed remotely in another area.
 
Full Amplitude Control and High Performance:
The UIP1000hd can be run at 1000W continuously. The power is transmitted at a controlled amplitude, so that the magnitude of the mechanical ultrasonic vibrations at the sonotrode is constant under all load conditions.
You can change the amplitude from 50 to 100% at the generator and by using various booster horns.
The chosen amplitude is being held constant, while sonicating any material at any pressure.
This feature gives you full control over the most important sonication parameter: Amplitude.
 

Please choose the following items for your lab applications:

1
Industrial Ultrasonic Processor UIP1000hd: 1000 watts, ultrasonic frequency 20kHz, automatic frequency tuning system, amplitude 25 micron, amplitude adjustable from 50 to 100%, dry running protected, with interface for remote control or UPC-control, 3m cable transducer to generator, with mounting tools, transducer IP65 grade, titanium horn with female thread M14 x 1
Transducer: Approximately (L x W x H) 435 x 110 x 71mm and 6.0kg
Generator: Approximately (L x W x H) 363 x 390 x 153mm and 9.0kg
2
Sonotrode BS2d18: For use with flange RFLA100, for flow cell or batch operation, titanium, tip diameter 18mm, male thread M14x1, approximately length 125mm (W/O thread), amplitude ratio approximately1:3.5
3
Sonotrode BS2d22: For use with flange RFLA100, for flow cell or batch operation, titanium, tip diameter 22mm, male thread M14x1, approximately length 125mm (W/O thread), amplitude ratio approximately 1:2.4
4
Sonotrode BS2d34: For use with flange RFLA100, for flow cell or batch operation, titanium, tip diameter 34mm, male thread M14x1, approximately length 125mm (W/O thread), amplitude ratio approximately 1:1.0
5
Sonotrode BS2d40: For use with flange RFLA100, for flow cell or batch operation, titanium, tip diameter40mm, male thread M14x1, approximately length 125mm (W/O thread), amplitude ratio approximately 1:0.7
6
Sonotrode BS2d50: For batch operation, titanium, tip diameter 50mm, male thread M14x1, approx. length 125mm (W/O thread), amplitude ratio approximately 1:0.5
7
Sonotrode BS2d50F: With oscillation-decoupling stainless steel flange, for flow cell or batch operation, titanium, tip diameter 50mm, male thread M14x1, approximately length 125mm (W/O thread), amplitude ratio approximately 1:0.5
8
O-Ring-Flange RFLA100: With O-ring sealing (2 x NBR) to the sonotrode, diameter 100mm, stainless steel, for use with sonotrodes BS2d18, BS2d22, BS2d34 or BS2d40, with O-Ring (NBR) for mounting to flow cells FC100L1-1S or FC100L1K-1S
9
Flow Cell FC100L1-1S: Decomposable stainless steel reactor, maximum pressure 10 bars, for UIP500hd to UIP2000 in combination with sonotrode flange and stand ST2, NBR O-rings, tube connectors (1/2") with clip
10
Flow Cell FC100L1K-1S: Decomposable stainless steel reactor with cooling jacket, max. pressure 10 bars, for UIP500hd to UIP2000 in combination with sonotrode flange and stand ST2, NBR O-rings, tube connectors (Fluid 1/2"and cooling 1/4") with clip
11
Flow Cell Insert 22: For flow cells FC100L1-1S or FC100L1K-1S, for reduction of the reactor volume, for use with sonotrode BS2d18(F) or BS2d22(F), NBR O-rings, stainless steel
12
Flow Cell Insert 34: Insert 34, for flow cells FC100L1-1S or FC100L1K-1S, for reduction of the reactor volume, for use with sonotrode BS2d18(F), BS2d22(F) or BS2d34(F), NBR O-rings, stainless steel
13
Booster-Horn B2-1.2: For mechanical increase (Or decrease) of the amplitude at the sonotrode, amplitude ratio 1:1.2 (Or 1:0.83), titanium, female threads M14x1, for use with titanium thread bolts (TiM14x1)
14
Booster-Horn B2-1.4: For mechanical increase (Or decrease) of the amplitude at the sonotrode, amplitude ratio 1:1.4 (Or 1:0.71), titanium, female threads M14x1, for use with titanium thread bolts (TiM14x1)
15
Booster-Horn B2-1.8: For mechanical increase (Or decrease) of the amplitude at the sonotrode, amplitude ratio 1:1.8 (Or 1:0.56), titanium, female threads M14x1, for use with titanium thread bolts (TiM14x1)
16
Booster-Horn B2-2.2: For mechanical increase (Or decrease) of the amplitude at the sonotrode, amplitude ratio 1:2.2 (Or 1:0.45), titanium, female threads M14x1, for use with titanium thread bolts (TiM14x1)
17
Stand ST2: Electro-polished stainless steel, required for flow cells FC100L1-1S or FC100L1K-1S, adjustable height 370 to 590mm, collecting tray
18
LabLift: For the easy positioning of samples under the ultrasonic probes to control immersion depth, stainless steel, footprint 100x100mm, adjustable height: 50 to 125mm
19
Timer T2: From 00:00 to 99:59 (Minute and second)
20
PC-control industrial version with power and temperature recording, including temperature probe, consisting of interface box (Aluminum, 105 x 8 0x 30), connection cable leading to the 9-pin DSUB socket (RS232) at the PC and software for Windows
 
 
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